Tri-axial Vibration and Temperature Sensor

Tri-axial Vibration and Temperature Sensor for Anomaly Detection

Key Features

HiBit is an intelligent, powerful, and compact sensor that monitors the condition of machines or equipment’s to predict their failures in advance to avoid costly downtime saving time and money for its owners. Designed to work in a rugged, industrial environment, HiBit is a very compact, lightweight vibration sensor that can be easily installed on a range of equipment to detect abnormal vibrations, unusual sounds, or high temperature.

This enables production floors and utilities to know the real-time condition of their equipment’s. The onyx sensors works with the ONYX Digital Connect Application, a smartphone application that gives the maintenance engineers or technicians instant feedback on sensor readings and enables various configurations over Bluetooth.

Helps manufacturing plants, facilities, and utilities monitor their machine health and take preventive action before a fault occurs, reducing plant downtime and increasing overall efficiency
Powerful Wi-Fi connectivity which transmits data even in the extremely noisy industrial environment, making a remote condition monitoring very reliable and helping maintenance engineers, vibration experts, and data scientists to glean further insights and predict failures.

Features

Covers a large range of rotating equipment across various industries
Powerful computing engine based on 32-bit ARM Cortex-M4 processor
Wi-Fi Tx power up to +15.1dBm, ensuring reliable data communication in a factory environment
Bluetooth low power up to +8dBm Tx power for smart phone configuration
RS-485 connectivity to Hiotron IOT gateway or interface any third party gateway through Modbus protocol
Alarms and e-mail alerts
Ultra-low sensor noise 75ug/sqrt (Hz) helps detect faults various industries in their early stages so maintenance can be planned in advance
FFT graphs for detailed AI/ML driven analysis
Real-time and historical data trending and reporting
Local LED indication with different colors to display status
Standard Industrial protections on +24V input & RS-485 interface
Magnetic and stud mount options
Asset Health and KPI cards

Overview

Graph Sensor

Equipment Fault Being Reported

» Static unbalance of rotor
» Couple unbalance of rotor
» Radial misalignment across coupling
» Angular misalignment across coupling
» Loose mounting of structural & support components
» Looseness in rotating components
» Excessive clearances in bearings
» Various defects in rolling element bearings like race,
Stator shorts
– Soft foot
» Electric DC drive motors:
– SCR firing faults (Silicon Controlled Rectifier)
» Gear drive abnormalities like:
– Gear wear / abnormal meshing
– Gear / Pinion misalignment
– Gear / Pinion Excessive backlash
cage damages etc. – Gear / Pinion eccentricity
» Bearing damages due to electric current leak
» Lubrication issues in rolling element bearings
» Resonance
» Beat and Modulation phenomena
» Rubbing between rotating and static components.
» Abnormal acoustics issues due to the interaction of
– Gear / Pinion pitch line runout
– Gear / pinion tooth damage
» Belt / Chain drive abnormalities like:
– Belt / chain resonance
– Eccentric Drive / Driven pulley
» Conveyor Rollers: Various fault conditions like
Electromagnetic forces in motors, aerodynamics forces in – misalignment across both bearings of the Roller
Compressors/ Fans, hydrodynamics forces in Pumps etc. – Roller eccentricity
» Centrifugal pump abnormalities like: » Positive displacement Pumps (Gear / reciprocating etc.
– cavitation abnormalities like:
– Flow related issues due to improper operation – piping vibration due to excessive pressure pulses
– Impeller vane frequency due to excessive hydraulic – excessive noise and vibration due to hydraulic
forces pressure pulses
– Excessive mechanical loadings on pump connections
» Centrifugal Fans/Blowers/Compressor abnormalities like:
» Positive displacement compressors / blowers (Lobe /
Screw / Reciprocating etc.)
– Surge / Stall – Piping vibration due to excessive pressure pulses
– Flow related issues due to improper operation – excessive noise and vibration due to undesirable
– Blade pass frequency due to excessive aerodynamic aerodynamic interaction of static and rotating
forces components.
– Excessive Leakage across sealing arrangements
» Electrical Induction drive motors: Various fault
conditions like
» High vibration in equipment mounted on “Isolators”
due to malfunction / damage of the “Isolators”.
» Diesel Engines abnormalities like
– Air gap problem due to stator or rotor eccentricity – Bearing wear
– Cracked / loose rotor bars – Mounting wear and tear

Supported Assets

» Centrifugal pumps of all types of configurations and applications
» Positive Displacement pumps of all types of configurations applications
» Centrifugal compressors / fans / blowers of all types of configurations and applications
» Positive Displacement compressors of all types of configurations and applications
» Gear boxes of all types, configurations, and applications
» AC Electrical drive Induction Motors of all sizes, capacities and applications
» DC Electrical drive motors of all sizes, capacities and applications
» Conveyor Rollers of all types of configurations and applications
» Diesel Engines

Equipment Mounted On

» Rigid Foundations
» Flexible Foundations
» Isolators

Supported Industries

» Textile
» Power
» Pharmaceutical
» Oil & Gas
» Paint
» Fertilizer
» Automobile
» Chemical
» Beverages
» Steel
» Food Processing
» Mining
» Furniture
» Corporate Hospitals
» Cement
» Paper
» Five Star Hotels

Equipment Manufacturers

» Centrifugal Pumps
» Positive Displacement Pumps
» Centrifugal Compressors / Fans
» Positive Displacement Compressors / blowers
» Gear Boxes
» Electrical Motors
» Air Handling Unit